Off-the-shelf machinery works until it doesn’t. When your production line demands a unique solution, or when standard components fall short, custom fabrication is the key to keeping your operation running smoothly and efficiently. Whether you’re adapting a machine for a new process, retrofitting legacy equipment, or engineering something entirely new, skilled fabricators and millwrights are the problem-solvers behind the scenes.

At APS Industrial Services, we specialize in creating and modifying machine components to match the exact specifications of your facility, saving you time, improving performance, and extending the life of your assets.

Why Custom Fabrication Matters in Modern Industry

Today’s manufacturing environments are anything but one-size-fits-all. From food processing to automotive plants, every facility has its own layout, tolerances, and workflow. Custom fabrication allows businesses to:

• Retrofit legacy equipment instead of replacing it

• Improve throughput by adapting machines to evolving production goals

• Replace obsolete or discontinued components

• Modify structural or mechanical elements for safety and compliance

According to a recent Fabricators & Manufacturers Association survey:

71% of manufacturers reported that custom fabrication reduced long-term downtime and improved asset flexibility.

Capabilities That Go Beyond the Standard

At APS, we blend traditional craftsmanship with modern tools—offering turnkey solutions in custom metal fabrication, component retrofitting, and on-site machine modifications. Our capabilities include:

• Welding (MIG, TIG, stick, structural)

• Sheet metal cutting and bending

• CNC machining and milling

• Custom brackets, guards, and enclosures

• Baseplates, chutes, conveyors, and mounts

• Structural supports and framework fabrication

Whether you need to mount a new gearbox, adjust a conveyor for clearance, or recreate a discontinued part, we can build it to spec.

Examples of Custom Fabrication in Action

1. Adapting Equipment for New Processes

A packaging facility needed to transition from single-size cartons to multi-size packs. We fabricated adjustable guide rails, modular push arms, and a pivoting support system—all retrofitted onto the existing conveyor setup.

2. Rebuilding Obsolete Components

A manufacturing client had a 30-year-old pump system with no replacement parts available. Using detailed reverse engineering, we reproduced the impeller housing and seals using modern materials and tolerances.

3. Safety-Driven Modifications

A food processing plant required stainless steel guards that met USDA standards but could be easily removed for cleaning. Our team designed and fabricated custom quick-release covers that maintained sanitation without compromising safety.

Custom Fabrication for Unique Layouts and Constraints

No two plants are alike and that’s where the value of custom fabrication really shines. Whether your facility has space constraints, uneven flooring, or specialized clearance needs, APS can build around your challenges:

• Skid-mounted pump systems designed for tight corners

• Equipment stands engineered for variable floor elevations

• Removable platforms or catwalks for easy access during maintenance

We work closely with engineers, safety managers, and plant supervisors to ensure that every modification meets both performance and compliance requirements.

Integration with Installation and Maintenance Services

Custom fabrication isn’t just about building something once, but about building something that works with your existing systems. Our services integrate directly with:

• Industrial machinery installation

• Preventative maintenance

• Machine alignment and testing

• Field welding and mechanical repair

From concept to implementation, our team handles everything, ensuring you’re not dealing with multiple vendors or delays.

Why APS Industrial Services?

With decades of experience across heavy industry, logistics, and precision manufacturing, APS Industrial Services brings the tools, talent, and technical knowledge to deliver custom fabrication that solves real-world production problems.

• In-house engineering and design assistance

• Fully equipped mobile service units

• Certified welders and machinists

• Emergency turnaround available

Let’s Build Something That Works for You

If your equipment isn’t meeting the demands of your operation, we can fabricate a solution that will. Contact APS Industrial Services today to discuss your project, request a site visit, or explore how custom fabrication can drive performance and profitability at your facility.